APP Deck tuneup

A “tune-up” of a 19 year old Ruberoid Britorch APP torchon Mineral finished membrane, which is in reasonable waterproof condition, but showing signs of UV breakdown on parts of the surface.
Inspect all lap joints for adhesion and re-heat tight where necessary. Torch and hot trowel laps to remove sharpness of the sheet edges.
Wash the deck with XPlus degreaser and waterblast clean. Allow to dry.
Prime the cleaned and dry surface with Hitchins Formstick Primer and allow to dry.
Apply a two heavy coats of Hitchins Traffigard Body Coat FD (Fast Dry) compound to the primed surface by broom to fill voids between mineral chip.
Apply 3rd coat of Traffigard Bodycoat FD and embed 225gram/m2 chopped strand fiberglass, roller over with more Hitchins Traffigard to encapsulate the fiberglass. Allow to dry.
Lightly sand surface to remove sharp edges or loose strands of fibreglass.
Apply two final coats of Hitchins Traffigard Topcoat FD to colour of choice, with fine silica sand added for a non slip finish.

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19 year old APP mineral torchon, main deck area 19 year old APP mineral torchon, side of deck area 19 year old APP mineral torchon, entry to deck laps are checked rewelded where necessary and hot troweled to remove sharp edge blister cut open, being repaired side of deck laps hot trowelled main deck area scrubbed with Xplus degreaser and detergent side deck area scrubbed with Xplus degreaser and detergent waterblasted and rinsed down clean APP surface drying out surface ready for priming close up of APP mineral chip surface, some crazing of the bitumen top layer surface coated with Hitchins Formstick 2 component waterborne epoxy primer Hitchins Formstick 2 component waterborne epoxy primer Hitchins Formstick 2 component waterborne epoxy primer Hitchins Formstick 2 component waterborne epoxy primer, side of deck Hitchins Formstick 2 component waterborne epoxy primer, ledge outside fence, gutter, carport roof, post feet coated with 1st coat Traffigard FD outside fence, updstands and post feet coated with 1st coat Traffigard FD outside fence, updstands and post feet coated with 1st coat Traffigard FD main deck area, heavy coat of Traffigard Body Coat FD applied by brooming side deck area, heavy coat of Traffigard Body Coat FD applied by brooming 2nd heavy coat of Traffigard Body Coat FD to upstands and outside edges 2 coats of Traffigard BC FD to ledge example post foot laminated with fibreglass and Traffigard BC outside edge laminated with 225gm/m2 fibreglass fibreglass embedded in Traffigard BC, outside edge rolling the fibreglass into the Traffigard BC compound rolling the fibreglass into the Traffigard BC compound rolling the fibreglass into the Traffigard BC compound next day, side area, lamination cured next day, main area lamination cured, ready for top coats applying the Traffigard Topcoat FD, Smokey Quartz colour main area 1st topcoat applying tTopcoat to side area another view of the 1st Topcoat, main deck area another view of the 1st Topcoat, corner another view of the 1st Topcoat, side area another view of the 1st Topcoat, from outside the deck another view of the 1st Topcoat, entry another view of the 1st Topcoat, inside entry 2nd, and final Topcoat completed 2nd, and final Topcoat completed, ledge